The next generation of tool storage is here with the all-new TOUGHSYSTEM 2.0 from DEWALT. The original ToughSystem 1.0 launched in 2011 and became the first storage eco-system made for the job site. The new system takes the work storage industry to a new level with portability, durability, and interlocking modular stacking capabilities.
DEWALT TOUGHSYSTEM 2.0 Improvements
The new TOUGHSYSTEM 2.0 has been completely re-engineered to give the end user the most of what can be expected from a modular and mobile storage system. Designed for small to large-sized contractors, TOUGHSYSTEM 2.0 brings rugged-terrain portability* to the job site for contractors working in the harshest environments. *Compared to the DWST08250 design proven through passed conveyor testing.
Best TOUGHSYSTEM 2.0 Upgrades
Latches/Handles
Large, two-piece front metal wire latches and stronger, wider handles that can be easily opened or carried while wearing gloves.
AutoLock Latches
The patented AutoLock side latches are one of the most significant improvements. They easily click the case into place without having to open or lock it in by hand, unlike the previous 1.0 storage system.
IP65 Rated
The IP65 in mold integrated seal provides a secure fit and helps to keep out the harshest elements.
One-Touch Release
Also, the AutoLock allows a one-touch release for easy removal from just one side.
Removable Handle
Building on those new features, they have also added a removable back handle from the rolling toolbox (DWST08450), which now allows the organizer to fit under most full-size pickup truck covers.
8″ Wheels
Large 8” durable wheels make job site portability easy, and the reinforced metal padlock eye brings extra security to the job site.
DEWALT TSTAK 2.0 Vs. TOUGHSYSTEM 2.0
The DEWALT TSTAK 2.0 and TOUGHSYSTEM 2.0 storage systems were released simultaneously, each with pros and cons. They are compatible with previous iterations within the system, are lockable for added security, and provide an organized system to move your tools around. The TSTAK system is a less expensive option, but that savings in cost cut out or downgrade some of the features found in the higher prices of TOUGHSYSTEM. The TOUGHSYSTEM 2.0 features a higher IP rating, thicker body, and larger load capacity. Ultimately, it boils down to which system best fits the needs of your operation.
| TSTAK 2.0 | TOUGHSYSTEM 2.0 |
|---|---|
| 2.5mm Polypropylene Body | 3.5 mm Reinforced Body |
| IP54 Rated Water & Dust Seal | IP65 Rated Water & Dust Seal |
| 30kg Load Capacity | 50kg Load Capacity |
| Heavy-Duty Metal latches | Metal Wire Latches |
| Not Half-Width Module Compatible | Half-Width Module Compatible |
TOUGHSYSTEM 2.0 Lineup
The TOUGHSYSTEM 2.0 consists of four different case sizes starting with small (DWST08165), large (DWST08300), XL (DWST08400), and its base model rolling toolbox (DWST08450), which are all backward compatible with most previous cases. In addition to the individual cases, two system sets can be ordered under one number. The first exclusive set to Acme Tools is the XL Storage Organizer Set (DWST60436), which consists of a small XL and the rolling toolbox base, maximizing your storage capacity. The second set is the Large Storage Organizer Set (DWST60436-HD), consisting of a small, large, rolling toolbox base. Two optional accessories are available to create more versatility in the larger boxes. A shallow tool tray (DWST08110) and a deep tool tray (DWST08120) can be stacked inside the cases to customize your storage. Both tool trays include a pop-up handle on either end for easy portability in or out of your cases. (Tool trays are only compatible with 2.0 products).
For the organization of smaller items, such as nails, bolts, nuts, screws, and more, there is the deep compact organizer (DWST08020). The organizer contains six removable cups for added flexibility in your loadout. For additional customization of your storage system, DEWALT offers a deep foam insert (DWST08121) that can be manually cut to keep specific tools in place. Over the next few months of 2022, DEWALT has more in store for their top-level storage system with a Full-Size Organizer (DWST08040), Compact Tool Bag (DWST08025), Jobsite Tool Bag (DWST08350), and Two-Drawer Unit (DWST08320).
DEWALT TOUGHSYSTEM 2.0 Frequently Asked Questions
Acme Tools was the exclusive Industrial Channel provider for the TOUGHSYSTEM 2.0 initial launch on July 1st, 2020. DEWALT releases new products yearly in the TOUGHSYSTEM line, with several products released in early 2022.
Yes, TOUGHSYSTEM 2.0 is compatible with most 1.0 systems. The few exceptions are the DCB104 charger, portable power charging station, and the original TOUGHSYSTEM 1.0 Radio.
We encourage you to keep TOUGHSYSTEM 1.0 products and pair them with the new system! The systems contain different product lineups, and you may find uses for both. It will all depend on your individual needs and what types of tools and equipment you are organizing and storing.
No, Dewalt TOUGHSYSTEM 1.0 and TOUGHSYSTEM 2.0 are incompatible with the TSTAK system.
The yellow button on the crossbar of the rolling toolbox handle is a release lever pressed to lower and raise the handle. Two small red tabs at the bottom of each side of the handle can also be used to remove the handle entirely after being turned 90 degrees. Removing the handle allows the rolling toolbox to fit under most truck bed covers.
The yellow flip-up clip on the top of the boxes allows you to lock in 1/2-width boxes and bags, such as the Deep Compact Organizer and the Compact Tool Bag. This will enable you to store two organizers or a combination of an organizer and tool bag on your stack.
Shop DeWalt TOUGHSYSTEM 2.0 at Acme Tools.
22 Comments
Jason Robbins
July 4, 2020 at 8:52 amI’m glad they made the rolling box handles removable! Tipping it on its side to fit under my tonneau cover made a disaster of my tools 🙂 I’m hoping they improved the carry handle design as well, my hand always scraped the pad lock tab when I picked the small box up.
Shaun Foran
July 15, 2020 at 4:10 pmIs there any plan to make the side lock on the 1.0 replaceable with the 2.0 side lock? I think that would be HUGE for Dewalt to give us a little “upgrade” to our old system since the old style are sometimes a pain use
Lance
July 22, 2020 at 7:15 pmWhy is the DCB104 noted as not compatible, is there a specific reason? I just bought DCB104 and unsure if I should return. Interested in getting Tough System 2.0.
Acme Tools
July 23, 2020 at 7:54 amHi Lance, Thank you for your question. We do not have a good answer at this time, we are relaying information provided to us by DEWALT. Once our warehouse catches up to demand of the product we will be able to get a sample from them and try to see what exactly is the cause of the DCB104 not matching to the new 2.0 system.
Thank you,
Acme Tools
David Bannasch
July 25, 2020 at 4:53 amAny idea when the 2.0 organizers will be available? (Deep Organizer & Deep Compact Organizer) Also, any idea if DeWalt is planning to add a Shallow Organizer & Shallow Compact Organizer?
Acme Tools
July 27, 2020 at 9:24 amHi David, Thank you for your question. We have seen the 2.0 organizers but have not been given an official date as to when they will be shipping to us from DEWALT. Once we receive the approval we will be doing more video’s and updating our blog post to include them.
Thank you,
Acme Tools.
Jack
October 6, 2020 at 10:53 pmWill the tool trays fit onto the wall rack?
Acme Tools
October 7, 2020 at 7:55 amHello, Thank you for your question. The tool trays will not directly mount onto the wall rack. The trays are designed to fit inside the 2.0 boxes.
Thank you,
Acme Tools
David
March 31, 2024 at 8:33 pmWill the 2.0 tool boxes for on the garage/ shop rack system?
Mike
November 7, 2020 at 1:58 amAny word on OEM customizable foam inserts for this line of products?
Acme Tools
November 9, 2020 at 8:11 amHi Mike, Thank you for your question. We have not heard of foam inserts for the TOUGHSYSTEM 2.0 line from DEWALT yet. You might be able to find some very high quality aftermarket inserts though.
Thank you,
Acme Tools
Matt
December 31, 2020 at 10:13 pmWill the 2.0 trays fit in 1.0 box?
Louise Hirst
April 1, 2021 at 1:31 pmPlease could you tell me what that yellow thing is near the handle goes up and down
Acme Tools
April 2, 2021 at 7:59 amHello Louise. Thank you for your question. I believe what you are asking about is the yellow button on the lower cross bar to the rolling tool box. If so, this is a handle lock release button. When you press it you are able to raise and lower the extension handle. If this is not the item in question please let us know what particular box you are looking at and we will see if we can answer your question.
Thank you,
Acme Tools
Casey
April 2, 2021 at 3:24 pmI came here to find that out too Louise. I want to know what the yellow thing near each box top handle is for. It just flips up and down and we can’t figure out it’s design.
Acme Tools
April 2, 2021 at 3:52 pmHi Casey, The yellow flip up clip on the top of the boxes allows you to lock in 1/2 width boxes and bags. We have a video on our website showing the ToughSystem 2.0 items and at 1min 55sec into the video the clip is explained. You can get to the video by clicking HERE
Thank you,
Acme Tools
Cody Mitchell
August 8, 2021 at 1:38 pmAre you able to make a level holder that clips or gets fixed to the outside of tough system 2.0?
Acme Tools
August 9, 2021 at 8:02 amHi Cody, Thank you for your question. We are not aware of a mass produced level holder for the ToughSystem boxes. Our suggestion would be to look into either 3D printing one or finding someone that can print or manufacture one for you. The options are limitless.
Thank you,
Acme Tools
Craig parry
October 14, 2021 at 12:12 pmWhen are dewalt bringing the new toughsystem radio out in the UK? Rumour has it there is an extra 15w rms? So 55w instead of 40w, the old one sounded amazing, so can’t wait for the new one
Erik
April 22, 2022 at 11:14 pmWhat is the NFC icon underneath the yellow flip up clip? Nothing mentions it.
Braden
July 25, 2022 at 4:43 pmThere is two spots under the lid of the small tool box, one looks like a wifi symbol but both look like something can be put there. Any idea what’s these are for?
Andy
September 15, 2022 at 11:14 amThe two-drawer unit is fantastic and built really tough with great slides and self-locking drawers. My one gripe is that the handles are on both sides of the unit, and there isn’t one on top- which makes carrying this unit a two-handed operation. Do you know if there’s a way to modify this by removing the “loose parts well” that comes standard on top of the unit and replacing it with a Tough System 2.0 top handle that most of the other units have?